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Fibreglass
Rovings
Fibreglass rovings are produced by collecting a bundle of
strands into a single large rope, which is wound into a stable
cylindrical package or roving. They are used in many different
applications. When used in a spraying fabrication, the roving
is chopped with an air-powered gun that propels the chopped-glass
strands to a mould while simultaneously applying resin and
catalyst in the correct ratio. This process is commonly used
for linings in storage tanks, bath tubs, shower stalls, and
many marine applications.
Sheet
moulding compound
Sheet moulding compound (SMC) is a typical material used in
automotive body panels. With SMCs the roving is chopped onto
a bed of formulated polyester resin and compacted into a sheet
which thickens with time. This sheet is then placed in a press
and moulded into parts. Rovings are also used in the filament
winding process and the pultrusion
process.
Woven
Rovings
Woven rovings are where a roving is literally woven to form
a fabric. This yields a coarse product that is used in many
hand lay-up and panel moulding processes to produce FRPs.
The weave can be done in many different ways as with any textile
to produce a material with strength in both directions. Alternatively
a unidirectionally stitched or knitted roving will provide
strength primarily in one direction. Many novel fabrics largely
taken from the knowledge of the textile industry are currently
available, including biaxial and triaxial weaves.
Chopped
Strand Mat
Chopped strand mat is the most familiar composite and is often
termed "fibre glass". It is produced with chopped
fibres which can be of different lengths depending on the
material required. A chopped- strand mat is formed by randomly
depositing chopped fibrespecialitybelt or chain and binding
them with a chemical binder, usually a thermoplastic resin
with a styrene solubility ranging from low to high, depending
on the application.
For
example, hand lay-up processes used for moderate corrosion-resistant
liners or boat hulls require high solubility, whereas closed
mould processes such as cold press or compression molding
require low solubility to prevent washing in the mould during
curing. Continuous-strand mat is formed in a similar manner
but without chopping, and, usually, less binder is required
because of increased mechanical entanglement, which provides
some inherent integrity. Continuous strand mat may be used
in closed mould processes and as a supplemental product in
unidirectional processes such as pultrusion, where some transverse
strength is required. A number of specialty mats are also
produced. Surface veils made with Corrosion resistant glass
are used to make corrosion resistant liners for pipes and
tanks used extensively in the chemical processing industry.
Surface veils made from other glass compositions are used
to provide a smooth finished surface in some applications.
Chopped
glass is widely used as a reinforcement in the injection moulding
industry. The glass and resin may be dry blended or extrusion
compounded in a preliminary step before moulding, or the glass
may be fed directly into the moulding machine with the plastic
resin. Hundreds of different parts for many applications are
made in this manner. Chopped glass may also be used as a reinforcement
in some thermosetting applications, such as bulk moulding
compounds.
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